Hastelloy Forgings

Maduka Metals is a well-respected manufacturer and supplier located in Abuja, Nigeria, with a focus on high-performance Hastelloy Forgings. The company prides itself on its commitment to quality and precision engineering, delivering forgings that cater to the rigorous demands of various industries, including chemical processing, marine, aerospace, and power generation. By utilizing cutting-edge manufacturing technology and skilled craftsmanship, Maduka Metals guarantees that each Hastelloy forging offers exceptional strength, corrosion resistance, and reliability. Their unwavering dedication to excellence and customer satisfaction has made them a trusted name in Nigeria’s metal manufacturing and supply industry.

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Hastelloy Hot Forging

Hastelloy Open Die Forging

Hastelloy Closed Die Forging

Table of Contents

What is Hastelloy Forgings?

Hastelloy Forgings are mainly made up of nickel, molybdenum, and chromium, with small amounts of iron, tungsten, cobalt, and manganese added to boost performance. This distinctive blend provides outstanding resistance to both oxidizing and reducing agents, making it perfect for challenging chemical environments. On a mechanical level, Hastelloy showcases high tensile strength, excellent ductility, and impressive toughness, even at elevated temperatures. The alloy’s yield strength and hardness can be enhanced further through forging and heat treatment, ensuring reliable performance under mechanical stress and corrosive conditions.

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Forgings

Hastelloy Forgings Specification

Specifications ASTM B564 / ASME SB564

Flat bar blocks up to 27″ width and 15,000 lbs.

Cylinders and sleeves up to 50″ maximum O.D. and 65″ maximum length

Discs and hubs up to 50″ diameter and 20,000 lbs.

Rolled, hand forged or mandrel forged rings up to 84″ maximum O.D. and 40″ maximum length

Rounds, shafts and step shafts up to 144″ maximum length and 20,000 lbs.

Grades Hastelloy C22, Hastelloy C276

Chemical Compositions of Hastelloy Forgings

Grade C Mn Si S Co Ni Cr Fe Mo P
C 276 0.010 max 1.00 max 0.08 max 0.03 max 2.50 max 50.99 min* 14.50 – 16.50 4.00 – 7.00 15.00 – 17.00 0.04 max
C 22 0.010 max 0.50 max 0.08 max 0.02 max 2.50 max 50.015 min* 20.00 – 22.50 2.00 – 6.00 12.50 – 14.50 0.02 max
B2 0.02 max 1.0 max 0.1 max 0.03 max 1.0 max Bal 1.0 max 2.0 max 26 – 30 0.04 max

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Hastelloy Alloy Forgings Mechanical Properties

Element Density Melting Point Tensile Strength Yield Strength (0.2%Offset) Elongation
Alloy C276 8.89 g/cm3 1370 °C (2500 °F) Psi – 1,15,000 , MPa – 790 Psi – 52,000 , MPa – 355 40 %
Alloy C22 8.69 g/cm3 1399 °C (2550 °F) Psi – 1,00,000 , MPa – 690 Psi – 45000 , MPa – 310 45 %
Alloy B2 9.2 g/cm3 1370 °C (2500 ºF ) Psi – 1,10,000 , MPa – 760 Psi – 51000 , MPa – 350 40 %

Modern Equipments

Expert Engineers

Well Maintained

Efficient Factories

Hastelloy Forgings Types

Hastelloy Upset Forging
Hastelloy Impression Die Drop Forging
Hastelloy Machined Hot Forgings
Hastelloy Press Forging
Hastelloy Compression Forging
Hastelloy Cold Forgings

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Frequently Asked Questions (FAQ)

To improve the surface finish of Hastelloy forgings, use techniques like polishing, grinding, or shot peening. Additionally, chemical or electrochemical cleaning can remove surface contaminants and enhance smoothness.

The most suitable forging techniques for Hastelloy include open-die forging and closed-die forging, which ensure optimal material flow and minimize defects. These methods provide the necessary strength and precision for high-performance applications.

To determine if Hastelloy forgings meet your needs, evaluate their chemical composition, mechanical properties, and corrosion resistance in your specific operating conditions. Conduct material testing or consult with suppliers for tailored solutions based on your application requirements.

Hastelloy Forgings Uses

Hastelloy Forgings find extensive use across industries that demand superior corrosion resistance and mechanical durability. They play a crucial role in chemical processing plants for creating reactors, heat exchangers, and pressure vessels that are exposed to strong acids and oxidizing agents. In the aerospace industry, Hastelloy is utilized in engine components and exhaust systems due to its strength at high temperatures. The marine and power generation sectors also depend on Hastelloy forgings for valves, pumps, and turbine parts that operate in corrosive or high-stress environments. Their versatility and reliability make them a top choice for critical industrial applications around the globe.

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